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Custom Aluminium Foil Pouches & High-Barrier Foil Bags
Hua Cheng manufactures aluminium foil pouches and foil bags in Dongguan, China. A foil layer gives the lowest oxygen and moisture transmission of any flexible structure, so the pack protects dried food, powders, chemicals and electronics from the moment it is sealed.
Foil barrier structures
The foil laminate is selected by the barrier and seal requirements.
- PET/AL/PE for general high-barrier food and chemical packs
- PET/AL/NY/RCPP for retort and sterilised foil pouches
- Kraft/AL/PE for coffee and premium dry-food pouches
- PET/AL/CPP for high heat-seal strength and stiffness
Applications
Foil pouches are the standard choice where moisture ingress or aroma loss is unacceptable: instant coffee, milk powder, dried ingredients, pharmaceutical powders, desiccants and moisture-sensitive electronics.
Specification
Aluminium Foil Pouches — materials, sizes and MOQ
| Materials | PET/AL/PE, PET/AL/NY/RCPP, Kraft/AL/PE, PET/AL/CPP |
|---|---|
| Thickness | 80–160 micron |
| Barrier | WVTR < 0.5 g/m²/day and OTR < 0.5 cc/m²/day on foil grades |
| Printing | Up to 10-colour rotogravure |
| MOQ | 5,000 pcs gravure · 500 pcs digital |
| Certifications | FDA food-contact structures and EU compliance documents |
Instant coffee & milk powder
Dried foods
Powders & supplements
Pharmaceutical & chemical
Desiccants
Moisture-sensitive electronics
Buying guide
Frequently asked questions
What is the barrier of an aluminium foil pouch?
Foil laminates typically reach water vapour and oxygen transmission below 0.5 g and 0.5 cc per square metre per day, which is why foil is used for the longest shelf life.
Can aluminium foil pouches be retort sterilised?
Yes, PET/AL/NY/RCPP is a standard retort foil pouch structure validated for 121 °C sterilisation with heat-seal integrity after processing.
Can you make a foil pouch with a zipper?
Yes, we fit press-to-close or slider zippers and tear notches to foil pouches for resealable, multi-use packs.
What is the minimum order for foil bags?
Printed foil pouches start at 5,000 pieces; digital runs start at 500 pieces.
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